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Type: Bug
Resolution: Unresolved
Priority: Major
Fix Version/s: None
Affects Version/s: 4.14.z
Component/s: Networking / ovn-kubernetes
Labels:
- SDN:OVNK:CNIOfflineMigration

Activity Type:
Quality / Stability / Reliability
Blocked:
False
Blocked Reason:

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Story Points:
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Severity:
Critical
Regression:
None

Target Backport Versions:
None
Target Version:
None
Release Blocker:
None
Sprint:
None

SFDC Cases Counter:
SFDC Cases Open:
SFDC Cases Links:

PX Impact Score:

Release Note Status:
None
Release Note Type:
None
Release Note Text:
None

Escape Reason:
None
Escape Impact:
None
Corrective Measures:
None
SDLC stage when should've been found:
None

Description of problem:

Version-Release number of selected component (if applicable):

How reproducible:

Steps to Reproduce:

1. Deploy OCP with SDN network and Large scale workload which include 240,000 egresssnetworkpolicy

2. Execute offline migration using ansible tools

export CURRENT_TIME=`date +%Y%m%d%H%M%S` export ANSIBLE_LOG_PATH=./migration-${CURRENT_TIME}.log nohup ansible-playbook -v playbooks/playbook-migration.yml -vvv&

Actual results:

The ansbile tool will failed after mc upgraded, the ansible playbook will broken with below error

2025-07-30 07:10:48,275 p=3430287 u=ocpadmin n=ansible INFO| task path: /home/ocpadmin/.ansible/collections/ansible_collections/network/offline_migration_sdn_to_ovnk/roles/migration/tasks/main.yml:163
2025-07-30 07:10:48,291 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> ESTABLISH LOCAL CONNECTION FOR USER: ocpadmin
2025-07-30 07:10:48,291 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> EXEC /bin/sh -c 'echo ~ocpadmin && sleep 0'
2025-07-30 07:10:48,295 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> EXEC /bin/sh -c '( umask 77 && mkdir -p "` echo /home/ocpadmin/.ansible/tmp `"&& mkdir "` echo /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528 `" && echo ansible-tmp-1753873848.2952876-3798667-119523878415528="` echo /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528 `" ) && sleep 0'
2025-07-30 07:10:48,398 p=3430287 u=ocpadmin n=ansible INFO| Using module file /home/ocpadmin/.ansible/collections/ansible_collections/network/offline_migration_sdn_to_ovnk/plugins/modules/wait_for_network_co.py
2025-07-30 07:10:48,399 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> PUT /home/ocpadmin/.ansible/tmp/ansible-local-3430287cee3h2a9/tmprf_o5zoh TO /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528/AnsiballZ_wait_for_network_co.py
2025-07-30 07:10:48,400 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> EXEC /bin/sh -c 'chmod u+rwx /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528/ /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528/AnsiballZ_wait_for_network_co.py && sleep 0'
2025-07-30 07:10:48,405 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> EXEC /bin/sh -c '/usr/local/bin/python3.13 /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528/AnsiballZ_wait_for_network_co.py && sleep 0'
2025-07-30 07:21:19,585 p=3430287 u=ocpadmin n=ansible INFO| <127.0.0.1> EXEC /bin/sh -c 'rm -f -r /home/ocpadmin/.ansible/tmp/ansible-tmp-1753873848.2952876-3798667-119523878415528/ > /dev/null 2>&1 && sleep 0'
2025-07-30 07:21:19,593 p=3430287 u=ocpadmin n=ansible INFO| fatal: [localhost]: FAILED! => {
    "changed": false,
    "invocation": {
        "module_args": {
            "timeout": 600
        }
    },
    "msg": "Timeout waiting for Network Cluster Operator to reach PROGRESSING=True."
}
2025-07-30 07:21:19,595 p=3430287 u=ocpadmin n=ansible INFO| PLAY RECAP *********************************************************************
2025-07-30 07:21:19,595 p=3430287 u=ocpadmin n=ansible INFO| localhost                  : ok=25   changed=4    unreachable=0    failed=1    skipped=10   rescued=0    ignored=1

The co get degrade, no recovery after 10 hours

Every 2.0s: oc get co                                                                     openshift-qe-022.lab.eng.rdu2.redhat.com: Wed Jul 30 18:21:22 2025

NAME                                       VERSION   AVAILABLE   PROGRESSING   DEGRADED   SINCE   MESSAGE
authentication                             4.14.53   False       False         True       10h     OAuthServerRouteEndpointAccessibleControllerAvailable: Get
 "https://oauth-openshift.apps.liqcui-oc4sdn2ovn.perfscale.devcluster.openshift.com/healthz": EOF...
baremetal                                  4.14.53   True        False         False      20h
cloud-controller-manager                   4.14.53   True        False         False      20h
cloud-credential                           4.14.53   True        False         False      20h
cluster-autoscaler                         4.14.53   True        False         False      20h
config-operator                            4.14.53   True        False         False      20h
console                                    4.14.53   False       False         False      10h     RouteHealthAvailable: failed to GET route (https://console
-openshift-console.apps.liqcui-oc4sdn2ovn.perfscale.devcluster.openshift.com): Get "https://console-openshift-console.apps.liqcui-oc4sdn2ovn.perfscale.devcl
uster.openshift.com": EOF
control-plane-machine-set                  4.14.53   True        False         False      20h
csi-snapshot-controller                    4.14.53   True        False         False      20h
dns                                        4.14.53   True        True          False      20h     DNS "default" reports Progressing=True: "Have 505 availabl
e DNS pods, want 507."
etcd                                       4.14.53   True        False         False      20h
image-registry                             4.14.53   True        False         False      20h
ingress                                    4.14.53   True        False         True       16h     The "default" ingress controller reports Degraded=True: De
gradedConditions: One or more other status conditions indicate a degraded state: CanaryChecksSucceeding=False (CanaryChecksRepetitiveFailures: Canary route
checks for the default ingress controller are failing)
insights                                   4.14.53   True        False         False      20h
kube-apiserver                             4.14.53   True        False         False      20h
kube-controller-manager                    4.14.53   True        False         False      20h
kube-scheduler                             4.14.53   True        False         False      20h
kube-storage-version-migrator              4.14.53   True        False         False      12h
machine-api                                4.14.53   True        False         False      20h
machine-approver                           4.14.53   True        False         False      20h
machine-config                             4.14.53   True        False         False      149m
marketplace                                4.14.53   True        False         False      20h
monitoring                                 4.14.53   True        False         False      14h
network                                    4.14.53   True        True          False      20h     DaemonSet "/openshift-network-diagnostics/network-check-ta
rget" is not available (awaiting 2 nodes)
node-tuning                                4.14.53   True        False         False      20h
openshift-apiserver                        4.14.53   True        False         False      10h
openshift-controller-manager               4.14.53   True        False         False      20h
openshift-samples                          4.14.53   True        False         False      20h
operator-lifecycle-manager                 4.14.53   True        False         False      20h
operator-lifecycle-manager-catalog         4.14.53   True        False         False      20h
operator-lifecycle-manager-packageserver   4.14.53   True        False         False      20h
service-ca                                 4.14.53   True        False         False      20h

Expected results:

Additional info:

Please fill in the following template while reporting a bug and provide as much relevant information as possible. Doing so will give us the best chance to find a prompt resolution.

Affected Platforms:

Is it an

internal CI failure
customer issue / SD
internal RedHat testing failure

If it is an internal RedHat testing failure:

Please share a kubeconfig or creds to a live cluster for the assignee to debug/troubleshoot along with reproducer steps (specially if it's a telco use case like ICNI, secondary bridges or BM+kubevirt).

If it is a CI failure:

Did it happen in different CI lanes? If so please provide links to multiple failures with the same error instance
Did it happen in both sdn and ovn jobs? If so please provide links to multiple failures with the same error instance
Did it happen in other platforms (e.g. aws, azure, gcp, baremetal etc) ? If so please provide links to multiple failures with the same error instance
When did the failure start happening? Please provide the UTC timestamp of the networking outage window from a sample failure run
If it's a connectivity issue,
What is the srcNode, srcIP and srcNamespace and srcPodName?
What is the dstNode, dstIP and dstNamespace and dstPodName?
What is the traffic path? (examples: pod2pod? pod2external?, pod2svc? pod2Node? etc)

If it is a customer / SD issue:

Provide enough information in the bug description that Engineering doesn’t need to read the entire case history.
Don’t presume that Engineering has access to Salesforce.
Do presume that Engineering will access attachments through supportshell.
Describe what each relevant attachment is intended to demonstrate (failed pods, log errors, OVS issues, etc).
Referring to the attached must-gather, sosreport or other attachment, please provide the following details:
- If the issue is in a customer namespace then provide a namespace inspect.
- If it is a connectivity issue:
  - What is the srcNode, srcNamespace, srcPodName and srcPodIP?
  - What is the dstNode, dstNamespace, dstPodName and dstPodIP?
  - What is the traffic path? (examples: pod2pod? pod2external?, pod2svc? pod2Node? etc)
  - Please provide the UTC timestamp networking outage window from must-gather
  - Please provide tcpdump pcaps taken during the outage filtered based on the above provided src/dst IPs
- If it is not a connectivity issue:
  - Describe the steps taken so far to analyze the logs from networking components (cluster-network-operator, OVNK, SDN, openvswitch, ovs-configure etc) and the actual component where the issue was seen based on the attached must-gather. Please attach snippets of relevant logs around the window when problem has happened if any.

When showing the results from commands, include the entire command in the output.
For OCPBUGS in which the issue has been identified, label with “sbr-triaged”
For OCPBUGS in which the issue has not been identified and needs Engineering help for root cause, label with “sbr-untriaged”
Do not set the priority, that is owned by Engineering and will be set when the bug is evaluated
Note: bugs that do not meet these minimum standards will be closed with label “SDN-Jira-template”
For guidance on using this template please see
OCPBUGS Template Training for Networking components

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the co degrade issue of offline migration on ocp with 500 worker nodes

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