While attempting to provision 300 clusters every hour of mixed cluster sizes (SNO, Compact, and standard cluster sizes) It appears that the metal3 baremetal operator has his a failure to provision any clusters.  Out of the 1850 attempted clusters, only 282 successfully provisioned (Mostly SNO size).

There seems to be many errors in the baremetal operator log, some of which are actual stack traces but it is unclear if this is the actually reason why the clusters began to fail to install with 100% not installing on the 3rd wave and beyond.

Hub OCP - 4.14.0-rc.2
Deployed Cluster OCP - 4.14.0-rc.2
ACM - 2.9.0-DOWNSTREAM-2023-09-27-22-12-46

1.
2.
3.

Some of the errors found in the logs:
{"level":"error","ts":"2023-09-28T22:39:56Z","msg":"Reconciler error","controller":"baremetalhost","controllerGroup":"metal3.io","controllerKind":"BareMetalHost","BareMetalHost":{"name":"vm01343","namespace":"compact-00046"},"namespace":"compact-00046","name":"vm01343","reconcileID":"4bbfa52f-12a6-4983-b86b-01086491de9f","error":"action \"provisioning\" failed: failed to provision: failed to change provisioning state to \"active\": Internal Server Error","errorVerbose":"Internal Server Error\nfailed to change provisioning state to \"active\"\ngithub.com/metal3-io/baremetal-operator/pkg/provisioner/ironic.(*ironicProvisioner).tryChangeNodeProvisionState\n\t/go/src/github.com/metal3-io/baremetal-operator/pkg/provisioner/ironic/ironic.go:740\ngithub.com/metal3-io/baremetal-operator/pkg/provisioner/ironic.(*ironicProvisioner).changeNodeProvisionState\n\t/go/src/github.com/metal3-io/baremetal-operator/pkg/provisioner/ironic/ironic.go:750\ngithub.com/metal3-io/baremetal-operator/pkg/provisioner/ironic.(*ironicProvisioner).Provision\n\t/go/src/github.com/metal3-io/baremetal-operator/pkg/provisioner/ironic/ironic.go:1604\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*BareMetalHostReconciler).actionProvisioning\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/baremetalhost_controller.go:1179\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*hostStateMachine).handleProvisioning\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/host_state_machine.go:527\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*hostStateMachine).ReconcileState\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/host_state_machine.go:202\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*BareMetalHostReconciler).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/baremetalhost_controller.go:225\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:118\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).reconcileHandler\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:314\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).processNextWorkItem\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:265\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Start.func2.2\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:226\nruntime.goexit\n\t/usr/lib/golang/src/runtime/asm_amd64.s:1598\nfailed to provision\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*BareMetalHostReconciler).actionProvisioning\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/baremetalhost_controller.go:1188\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*hostStateMachine).handleProvisioning\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/host_state_machine.go:527\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*hostStateMachine).ReconcileState\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/host_state_machine.go:202\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*BareMetalHostReconciler).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/baremetalhost_controller.go:225\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:118\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).reconcileHandler\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:314\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).processNextWorkItem\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:265\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Start.func2.2\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:226\nruntime.goexit\n\t/usr/lib/golang/src/runtime/asm_amd64.s:1598\naction \"provisioning\" failed\ngithub.com/metal3-io/baremetal-operator/controllers/metal3%2eio.(*BareMetalHostReconciler).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/controllers/metal3.io/baremetalhost_controller.go:229\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Reconcile\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:118\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).reconcileHandler\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:314\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).processNextWorkItem\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:265\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Start.func2.2\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:226\nruntime.goexit\n\t/usr/lib/golang/src/runtime/asm_amd64.s:1598","stacktrace":"sigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).reconcileHandler\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:324\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).processNextWorkItem\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:265\nsigs.k8s.io/controller-runtime/pkg/internal/controller.(*Controller).Start.func2.2\n\t/go/src/github.com/metal3-io/baremetal-operator/vendor/sigs.k8s.io/controller-runtime/pkg/internal/controller/controller.go:226"}


{"level":"info","ts":"2023-09-29T16:11:24Z","logger":"provisioner.ironic","msg":"error caught while checking endpoint","host":"standard-00241~vm03618","endpoint":"https://metal3-state.openshift-machine-api.svc.cluster.local:6388/v1/","error":"Bad Gateway"}